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Bend Tolerance Chart

Mild Steel and Stainless Steel

Material ThicknessIdeal V sizeMin length of foldFold allowance for this V
(~10%)		Down 1 V sizeMin length of foldFold allowance for this V
(~18%)		Down 2 V sizesMin length of foldFold allowance for this V
(~27%)		Down 3 V sizesMin length of foldFold allowance for this VFold allowance for Roller V (16mm)Fold allowance for Roller V (30mm)
0.5mm4mm2.8mm0.05mm           
0.9mm8mm5.2mm0.09mm6.0mm3.8mm0.16mm4.0mm2.8mm0.24mm     
1.2mm8mm5.2mm0.12mm6.0mm3.8mm0.22mm4.0mm2.8mm0.32mm     
1.5mm12mm7.2mm0.15mm8.0mm5.2mm0.27mm6.0mm3.8mm0.41mm4.0mm2.8mm   
2.0mm16mm9.8mm0.20mm12.0mm7.2mm0.36mm8.0mm5.2mm0.54mm6.0mm3.8mm 0.30mm 
2.5mm24mm14.8mm0.25mm16.0mm9.8mm0.45mm12.0mm7.2mm0.68mm8.0mm5.2mm   
3.0mm24mm14.8mm0.30mm16.0mm9.8mm0.54mm12.0mm7.2mm0.81mm8.0mm5.2mm1.08mm0.70mm0.75mm
4.0mm40mm26.0mm0.40mm32.0mm20.6mm0.72mm24.0mm14.8mm1.08mm16.0mm9.8mm1.44mm 0.60mm
5.0mm40mm26.0mm0.50mm32.0mm20.6mm0.90mm24.0mm14.8mm1.35mm16.0mm9.8mm1.80mm 0.82mm
6.0mm50mm31.0mm0.60mm40.0mm26.0mm1.08mm32.0mm20.6mm1.62mm24.0mm14.8mm  0.96mm
8.0mm60mm36.0mm0.80mm50.0mm31.0mm1.44mm40.0mm26.0mm2.16mm32.0mm20.6mm   
10.0mm80mm46.0mm1.00mm60.0mm36.0mm1.80mm50.0mm31.0mm2.70mm40.0mm26.0mm   
12.0mm124mm72.0mm1.20mm100.0mm60.0mm2.16mm80.0mm46.0mm3.24mm60.0mm36.0mm   
15.0mm124mm72.0mm1.50mm100.0mm60.0mm2.70mm80.0mm46.0mm4.05mm     
20.0mm124mm72.0mm2.00mm100.0mm60.0mm3.60mm80.0mm46.0mm5.40mm     
25.0mm124mm72.0mm2.50mm           

Aluminium

Material ThicknessIdeal V sizeMin length of foldFold allowance for this VDown 1 V sizeMin length of foldFold allowance for this VDown 2 V sizesMin length of foldFold allowance for this VDown 3 V sizesMin length of foldFold allowance for this VFold allowance for Roller V (16mm)Fold allowance for Roller V (30mm)
0.5mm4mm2.8mm0.05mm           
0.9mm8mm5.2mm0.09mm6.0mm3.8mm0.16mm4.0mm2.8mm      
1.2mm8mm5.2mm0.12mm6.0mm3.8mm0.22mm4.0mm2.8mm      
1.5mm12mm7.2mm0.15mm8.0mm5.2mm0.27mm6.0mm3.8mm 4.0mm2.8mm   
2.0mm16mm9.8mm0.20mm12.0mm7.2mm0.36mm8.0mm5.2mm0.54mm6.0mm3.8mm   
2.5mm24mm14.8mm0.25mm16.0mm9.8mm0.45mm12.0mm7.2mm 8.0mm5.2mm   
3.0mm24mm14.8mm0.30mm16.0mm9.8mm0.54mm12.0mm7.2mm0.81mm8.0mm5.2mm   
4.0mm40mm26.0mm0.40mm32.0mm20.6mm0.72mm24.0mm14.8mm 16.0mm9.8mm   
5.0mm50mm31.0mm0.50mm40.0mm26.0mm0.90mm32.0mm20.6mm 24.0mm14.8mm   
6.0mm60mm36.0mm0.60mm50.0mm31.0mm1.08mm40.0mm26.0mm 32.0mm20.6mm   
8.0mm80mm46.0mm0.80mm60.0mm36.0mm1.44mm50.0mm31.0mm 40.0mm26.0mm   
10.0mm100mm60.0mm1.00mm80.0mm46.0mm1.80mm60.0mm36.0mm 50.0mm31.0mm   
12.0mm124mm72.0mm1.20mm100.0mm60.0mm2.16mm80.0mm46.0mm 60.0mm36.0mm   
15.0mm124mm72.0mm1.50mm100.0mm60.0mm2.70mm80.0mm46.0mm      
20.0mm124mm72.0mm2.00mm100.0mm60.0mm3.60mm80.0mm46.0mm      
25.0mm124mm72.0mm2.20mm           
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